Ferro alloys are produced in solid blocks and crushed into smaller grain sizes for use in steel production. Due to their extreme hardness – for example in Ferrochrome, ferromanganese or ferronickel – wear-resistant grinding media are used. In the laboratory, mortars, sample mills, and ball mills utilize multi-stage processes (impact mill, ultrafine grinding < 100 µm). At the pilot plant level, combined systems (jaw crusher, roller crusher, impact mill) automate batches of up to 1 tons to achieve final finenesses of 50–XNUMX µm. For the extremely hard – such as ferrotitanium or ferrozirconium – special ceramic or carbide materials are often used as grinding media to minimize wear.
Ferrochrome
Precise comminution of ferrochrome in the laboratory is essential to obtain representative powder samples for material analysis.